PRODUCTS

Bhilosa Industries yarn

With keen focus on quality, Bhilosa products are also manufactured in enormous quantities. Having increased our overall production capacity we can now produce the same qualitative products in the quantity of your choice. Here is our broad range of products on offer.

DTY - Draw Texturised Yarn
DTY - Draw Texturised Yarn

Draw Texturised Yarn

On offer is a wide range from 50 to 1000 denier with Low intermingle (LIM) / Soft intermingle (SIM) , Non intermingle (NIM), High Intermingle (HIM) suitable for making polyester fabric for garments, furnishings, upholstery, dress materials, etc. This has become a preferred replacement of cotton and cotton blended yarns as it has very high durability, high retention properties and low moisture content.
Bhilosa has also forayed into the cotton market with the manufacture of Super Micro Full Dull Yarn, a product that literally feels like cotton.

Draw Texturised Yarn (DTY)
Capacity: Product Range: Machinery:
638750 Metric Tons

Per Annum
50 - 1000 Denier

Semi Dull/ Full Dull/ Dope Dyed/ Bright/ Crimp/ Melange/ Fancy Yarn
Aalidhra
FDY - Fully Drawn Yarn
FDY - Fully Drawn Yarn

Fully Drawn Yarn

Available in Deniers from 30D to 600D in Semi dull, Semi Bright, Super Bright, Cationic, Full Dull and Dope dyed.

Fully Drawn Yarn (FDY)
Capacity: Product Range: Machinery:
328500 Metric Tons

Per Annum
30 - 1000 Denier

Semi Dull/ Full Dull/ Dope Dyed/ Bright/ Cationic
Barmag,

TMT, Chonglee
FDY - Fully Drawn Yarn
ATY - Air Textured Yarn

Air Textured Yarn

Available from 50D to 3000D in bright, Semi Dull, Cationic, Full dull and Dope Dyed.

Air Textured Yarn (ATY)
Capacity: Product Range: Machinery:
6000 Metric Tons

Per Annum
110 - 1000 Denier

Slub/ Neps/ Long Slub/ Uneven Slub/ Dope Dyed
AIKI/

Aalidhra
POY - Partially Oriented Yarn
POY - Partially Oriented Yarn

Partially Oriented Yarn

Available in Deniers from 52D TO 1700D in Semi dull, Semi Bright, Super Bright, Cationic, Full Dull and Dope dyed.

Partially Oriented Yarn (POY)
Capacity: Product Range: Machinery:
620500 Metric Tons

Per Annum
50 - 1000 Denier

Semi Dull / Full Dull / Dope Dyed / Bright
Barmag,

TMT, Chonglee
san-mb

Master Batch

We have started our new black master Batch plant for POY with state of art technology from world leader Coperion Germany. One line of black master batch with total production capacity of 12000 TPD is operational.

Master Batch
Capacity: Product Range: Machinery:
4320 Metric Tons Per Annum Jet Black , Bluish Black, grayish black Coperion , K-tron
Warp Knitted Greige Fabric
Warp Knitted Greige Fabric

Warp Knitted Greige Fabric

The largest installation of German origin Karl Mayer — high speed Warp Knitting m/cs is proudly housed at Bhilosa Industries. It can produce fabric width upto 5530mm and in the division if the same.

Apart from producing extremely high quality fabric using polyester yarn, we can also manufacture fabric using Nylon, Viscose, Tri-acetate and all types of Continuous Filament Yarn. Our fabrics are mostly used in applications such as Printed and Crushed Curtains, Home Furnishings, Apparels, Automotive Seat Covers, Sports Wear and Luggage Wear etc.

Warp Knitted Greige Fabric
Capacity: Product Range: Machinery:
32500 + Metric Tons Per Annum

Per Annum
Knitted Fabric upto 218 inches &

Pile Fabric upto 182 inches
Karl Mayer
Image-1
Image-2

Circular Knitted Fabric

The first installment of 64 machines is in place. We are installing 64 interlock machines of Mayer & CIE.

Circular Knitting Fabric is used for inner garments as well as exterior garments. It is used in Sportswear, Swimwear, Furnishing Fabrics as a backing cloth. Nowadays it is also used in Sarees.

Circular Knitted Fabric
Capacity: Product Range: Machinery:
18000 Metric Tons Per Annum 70 - 100 Denier Mayer & CIE
Image of PSF 1

Polyester Staple Fibre

We have set up PSF plant with state of art technology from world leader Neumag, Germany. There are two PSF lines of 225 TPD each with total plant capacity of 450 TPD. One line is commissioned from March 2019.

PSF is used to produce spun yarn in textile mills either using 100% PSF or in blending with different fibre like Cotton, Viscose, Acrylics so on. The spun yarn is used for manufacturing of fabrics either by weaving or knitting process. Now a days usage of PSF is increasing in technical textile field where fibre is used for the purpose of filling, manufacturing of insulations, filters, felts, wipes etc.

PSF Plant Features

Capacity 450 MT/day (162 KTPA)
Technology Oerlikon Neumag Germany
Location Naroli Silvassa
Denier Capability 0.8d – 3.0d
Cut Length 32, 34, 38, 40, 44, 51
Lustre SDRW, Bright, OPW, SHT, Black
Certification ISO 9001:2015
OHSAS 18001:2007
OEKO-TEX 100

Bhilosa has invested heavily in state of the art technology supported by online controls in process to produce one of the best and consistent quality Polyester Staple fibre.

The Quality Control lab is equipped with latest testing machines to check the properties of fibre with highest standard of accuracy. Total 14 highly accurate testing instruments includes FAVIMAT+ GMBH, Universal Strength testing machine, Hunter Lab from USA and Refractometer Digital from Japan.

PSF Product Capabilities

Direct Melt for RWSD and with MB Injection Systems on Specialities under technology from Oerlikon Neumag Germany.

Polyester Staple Fibre
Polymer Type Product Denier Staple length (MM) Value Addition
SEMI DULL
0.8 D ( Micro) 32, 34, 38, 40 , 44 & 51 Potential to produce as per end use by changing specs in line like Ring/OE/MVs/ Airjet / Spun Lace / Nonwoven applications
0.9 to 1.0 D ( Fine)
1.1 to 1.4 D ( Normal)
1.2 / 1.4 DSHT SD
1.2 / 1.4 D OPW 32, 34, 38, 40, 44 & 51
1.2 / 1.4 D CB (Super Black)  
1.2 / 1.5 D Spun lace 38, 40
2.0 / 2.5/3.0 D Super Course 38, 44, 51
BRIGHT
1.2 / 1.4 D SHT 38, 40, 44, 51
1.2 / 1.4 D CB (Jet Black) 38, 40, 44, 51
1.4/ 2.0 D TRILOBAL 44, 51

Bhilosa PSF plant is designed to deliver maximum products in minimum period to Indian and global PSF Customers.

All Deniers produced have standard specifications with defined tolerance values. The products can be customized based on the individual need of customers.